plastics, composites, textiles

We can handle most of the materials

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Plastics

ABS

ABS/PC

PE

PP

PP + EPDM

Composite and foam materials

PP/GF

GMT

PUR/GF

PUR

GF/PUR-/PUR/PUR-GF

Thermoformed materials

textiles + PP/PES

textiles + PP/GF

textiles + natural fibres

stretch plastics

carpets

Others

EPP

sheet metal

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ABS

    • injection moulded part: footrest
    • included in the set: carpet

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ABS/PC

    • injection moulded part: centre console
    • included in the set: headliner

PE

    • injection moulded part: seat belt cover

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PP

    • injection moulded part: spoiler, roof panel light fitting

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PP + EPDM

    • injection moulded part: B-pillar insulation

PP/GF

    • injection moulded part: side lining

GMT

    • moulded part: engine cover UBV

PUR/GF

    • the carrier is produced in a foaming tool
    • during production, the foam is applied to a prepared semi-finished product (glass, paper honeycomb, etc.)
    • after the foam has been applied, it is placed in the tool and moulded

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PUR

    • the foamed carpet is heated in an infrared oven and then moulded
    • the heated carpet is then pressed in a tool and after pressing it is foamed in a foaming tool
    • the final cut is made by means of a water jet in the box

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GF/PUR-/PUR/PUR-GF

    • the roof part is made of sandwich material (the core is PUR foam and the part is covered with a non-slip fleece)
    • different types of decors are applied to the finished part as required
    • functional and safety parts are glued on the sheet side
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Textile + PP/PES

    • the PP/PES textile semi-finished product is heated in a contact furnace and, after setting in the press tool, is pressed to the required thickness

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Textile + PP/GF

    • the textile semi-finished PP/GF vlies is heated in a contact furnace and after heating the decors are added
    • the heated blank is inserted into the tool, moulded and trimmed at the same time

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Stretch plastics

    • heating the foil in an infrared oven, the foil is stretched using a vacuum tool
    • the moulded foil is foamed in the foaming tool
    • the final cut is made with a water jet in the box

Carpets

    • the carpet is heated in an infrared furnace
    • the heated carpet is pressed in the tool
    • the moulded part is foamed in the foaming tool
    • final trimming is created by a water jet in the box

EPP

    • parts foamed from PP in prototype tools for integration into carpet assemblies (mainly lugagge compartment parts)

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Cold sheet metal pressing

    • the semi-finished product is pressed in the first tool and the shape is calibrated in the second tool
    • the moulded part is trimmed using a 3D laser
    • after trimming, the parts must be degreased and, if necessary, painted or coated